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poorowner_gw

how to joint 2 butcher block?

PoorOwner
15 years ago

How can I laminate two butcher blocks to make a bigger one? The strength isn't a big issue because they will be fastened to the cabinet from underneath.

What glue do you recommend? When I clamp it down it will squeeze the glue out, I need to clean it up but I want to apply a finish so I don't want glue residue to be visible.

In shop class we had the luxary of planing the laminated boards afterwards but it's not an option here, maybe some sanding in the grove will remove most of the glue residue so it would not stand out when finish is applied? (likely I will be using waterLox)

Comments (13)

  • Jon1270
    15 years ago

    It's not clear to me whether you're gluing one on top of the other to make the block thicker, which is what's usually meant by the term "laminating," or if you want to glue them together edge-to-edge to make a larger surface. Assuming the latter, I would use a water-resistant carpenters' glue like Titebond II. After it dries, you can clean up the squeezeout with sandpaper and/or a cabinet scraper. The two edges are unlikely to align perfectly during the glueup, so you'll be scraping and/or sanding anyhow.

    When you attach it to the cabinet, be sure to do so in such a way that it can expand and contract a little across the grain without doing damage.

  • PoorOwner
    Original Author
    15 years ago

    Hi, I am joining 2 25" wide boards to cover the kitchen island.

    Thanks, so I leave the squeeze and clean up after it sets up, don't wipe it off when the glue is wet? Does the glue you mentioned dries very clear?

    Can you explain the last part about the expansion, do I want to slot the cabinet screw holes on the bottom of one of the piece so that it can move?

    By across the grain meaning perpendicular to the end grain?

  • Jon1270
    15 years ago

    You can wipe off most of glue while it's wet if you like. Use a slightly damp sponge, but don't flood the area with a lot of water or you'll weaken the joint. The glue I mentioned dries yellow, but if your glue line is tight then it will be invisible. If your glue line is not tight then you shouldn't expect the bond to hold very well.

    I'm not sure what 'perpendicular to the end grain' means, so I'll just say that a board changes width, but stays the same length.

    You'll probably be screwing up through the top of the cabinet and into the butcherblock, so make some of the holes in the cabinet top oversize. A plank 50" wide could easily be 3/8" wider during the most humid part of the year than it is during the driest part. If you use normal-sized holes at the middle of the island (close to your glue joint) and make the holes towards the front and back of the island oversize (use a washer to keep the screw from pulling through the cabinet) and don't overtighten those outermost screws, you should be fine.

  • paulflyboy
    15 years ago

    hi, I am doing pretty much the same thing and have several questions also. I am putting 3 boards together that are 27" long and 8.5 inches wide. They are 1.5" thick. I had planned on using a biscuit joiner to put the boards together. what is the best way to do this? glue 2 boards and clamp them, then wait a few days and add the last board? or do them all at once and clamp them all down? I will use the glue that was mentioned before. I am planning on sanding and adding waterlox after I join the boards. I am confused on how to add to my counter. It is going over my dishwasher, so I put a pice of 1/2" plywood over the dishwasher. I plan on screwing the butcher block into the plywood from underneath. I understand the wood will expand and contract, but I dont understand oversized holes. can someone explain this please? thanks in advance!

    Paul

  • justnigel
    15 years ago

    Paul,

    Oversized holes are pretty simple. I'd do one regular screw at the back, close to the side that shouldn't move. For the rest of them, drill 1/2" holes in the plywood, use a good sized washer on the screws, and screw into the block approximately in the middle of that 1/2" hole.

    Especially in a dishwasher setting, apply some kind of a primer to the plywood (even in the 1/2" holes, if you want to be really thorough).

    Glue your boards up all in one shot. (The glue isn't going to set so quickly that you'll have a problem.) When you've done all your biscuit cutting, dry fit the whole thing with biscuits and draw a big triangle on one side. That'll help you align and make sure you didn't flip anything around when gluing.

    Your phrase "clamp them all down" is a little unnerving... you should be clamping across. Alternate clamps top and bottom to prevent bowing.

  • paulflyboy
    15 years ago

    nigel,
    Thanks for the explanation! the lightbulb just went off after you described it. I would have never figured that out without your help. ok, i will glue all at one time. Yea I realized later that I shouldn't have said "clamp down". I meant clamp together. Good tip on the alternating top and bottom clamps, I wouldn't have thought of that either! Thanks for the help! It is great to know there is a forum around where you can go and get awesome advice when your new at stuff!

    paul

  • MongoCT
    15 years ago

    If you're really concerned with glue squeezeout, before you edge glue the two sections together run a length of blue painters tape along the top edge of each board.

    Any squeezeout will end up on the painters tape and not the wood.

    As already mentioned, biscuits will help and Titebond II is fine.

    If the adjacent boards are quartersawn and vertical grain, great. If flat sawn, any overall cupping of the top can be minimized by alternating the grain of adjacent planks, one up, the next down, the next up, etc. In other words, when looking at the grain on the end of the board, on one board the grain is "smiling", on the next it's "frowning", then smiling, etc.

    Before you screw down the countertop, finish the bottom like you're finishing the top. If you waterlox the top, waterlox the bottom. It'll stabilize it and minimize unequalized wood movement.

    Mongo

  • PoorOwner
    Original Author
    15 years ago

    Will this biscuit jointer do the job?
    It's a little one

    http://www.sears.com/shc/s/p_10153_12605_00917550000P

    Here is a link that might be useful: craftsman detail biscuit jointer

  • bobismyuncle
    15 years ago

    Save your money. If this is for only one job, I'd forget the biscuit joiner or have someone cut the joints for you. If you have a table saw, you can accomplish the same with a spline joint. But neither is necessary.

    I'm of the camp of as much glue as necessary but as little as possible. What I am looking for is little sweat beads of glue at the joint. I let it gel up then peel off with a sharp chisel.

    But I would warn you that two 25" wide boards is likely to cause you cupping and warping problems.

  • PoorOwner
    Original Author
    15 years ago

    What about 25" wide + 12" which is the width I am looking for? Length is 45" only. Is it really that unstable?

  • barrell
    15 years ago

    If you are using two smaller cutting boards they usualy have a beveled edge around the perimeter. If thats the case youll need to have them run through a good table saw to get rid of the bevel. I would not do it withour biscuits and watch when you clamp you want tight but not so tight you crush the wood with the clamps. You should put some scraps between the clamps.

  • brickeyee
    15 years ago

    Use the same fasteners used to join particle board for kitchen counters.
    They can be cut into the underside of the counter and use nuts and threaded shafts to pull the joint together.