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| Need to install an wire / outlet from box in basement to to garage for a welder. It's ~ 60 feet from the breaker box to new outlet. Welder draws 22 amps max. I figure a 30 amp breaker . .. but am unsure of required wire gauge. What's proper gauge for this ? Also, this is out of state and I'm guessing at the distance . . at what distance should the wire gauge get bumped up ? Seems to me there are several "common" 220 v outlet configurations; what is the NEMA # / designation for proper outlet for this setup ?
Thanks for any insight / advice . . . |
Follow-Up Postings:
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- Posted by bus_driver (My Page) on Sun, May 15, 11 at 8:47
| If it is a new welder, the included instructions will specify the minimum wire gauge. If not new and no manufacturers instructions, what is the duty cycle of the welder? |
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| This is for a relative in another state, which is why I don't know distance for sure. The welder has not yet been purchased; and won't be when I get there to install. The one presently being looked at specifies 30% duty cycle @ 135 amps. It also says it operates on standard 210-240V / 22A circuit. The other one that is being considered said 30% duty cycle @ 130Amps; and specifies 20 A input current at rated output current. Seemingly they are very close in their power requirements. Neither specifies type of plug. Appreciate whatever you can offer / suggest . . .. |
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- Posted by bus_driver (My Page) on Sun, May 15, 11 at 12:40
| Welders in attached residential garages present significant fire hazards- and that is a real understatement. For larger welders that might be purchased in the future, install a 50 amp circuit. But for one of these welders, and anticipating no present or future other use for the circuit, for a minimum installation, install 12-2 with ground, circuit breaker up to 30 amps. Those who disagree should read Article 630 of the NEC. Install the receptacle to match the provided male plug on the welder |
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| Arc welders have their own articles in the NEC. The breaker is only for short circuit protection of the feeder, NOT overload protection. Arc welders provide their own overload protection. The wire size is not as directly connected to eh circuit breaker rating as with general use receptacles. |
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- Posted by petey_racer (My Page) on Sun, May 15, 11 at 16:38
| "Those who disagree should read Article 630 of the NEC." And those who wire receptacles in residences according to Art. 630 (and some of 430) are complete fools IMO. You are NOT wiring a welder. You are wiring a receptacle circuit. At this point in time it just so happens that a welder is what is being plugged in to that receptacle. What happens when the new homeowner gets all excited when she finds the perfect 50A receptacle already installed so she can plug her kiln in? You know, a kiln that runs at max watts for hours upon hours. I am seriously considering writing to the NEC CMP to propose a change that disallows the use of Art. 630 in residential dwellings. |
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- Posted by mike_kaiser (My Page) on Sun, May 15, 11 at 18:20
| I'm with Petey on this one, he makes a LOT of sense. There's no way to predict what the current or future owner of the property may decide to do with that circuit. How does this work in a commercial/industrial setting? Does the circuit need to be labeled? I can imagine opening a small welding shop and installing a circuit per Article 630. Because my business is wildly successfully I quickly outgrow the space and move on. What happens to the next guy who has a kiln, table saw, etc. and sees a convenient receptacle? |
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- Posted by bus_driver (My Page) on Sun, May 15, 11 at 19:53
| Evidently the many qualifiers I included were overlooked by rushes of adrenalin from those anxious to insult. The person asked a specific question, that specific question was answered. Others had prior opportunity for over 12 hours to answer in their own way. I did post the possibility of installing a 50 amp circuit. I meant a 50 AMP CIRCUIT, no other way to interpret it. I know of no way to wire anything to preclude the wrong use of it in the future. And I would never put a welder in a residence. I have too many observations as a volunteer fireman. |
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| I'm not familiar w 630 . . . but get the drift of what it says, and the possible danger(s) in the future by a different owner / user. Think I'll do 10 Ga, explain to my nephew the possible concerns, and label the outlet clearly for welder use. That should at least "spark" someone to look further into it if ever to be used by someone else for another type use. Thanks to you all for you thought / ideas / suggestions / concerns . . . . Bob |
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| Just found some more info on welder . . . specifies that it comes with 6-50P and should be connected to a 50 amp rated circuit. Sounds like they suggest against the "lower" / special ratings of 630. So what's the ga required for 50 amp circuit @ ~ 60 feet ? At what distance would it warrant bumping up the gauge ? Thanks again to all . .. Bob |
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- Posted by mike_kaiser (My Page) on Sun, May 15, 11 at 21:09
| I'm not an expert and I'm going from memory here (actually if you search this forum, you'll find additional discussion on the subject) but the gist of Article 630 is that it allows you to undersize the wires serving the circuit of a welder. The reasoning is that welders have duty cycles and generally can't be used continuously. If I recall correctly, the calculation is a function of the duty cycle of the welder. Which poses the question, what happens if you buy a new welder with a different duty cycle. As suggested, run full-size conductors. What gauge you need depends on what kind of wire or cable you plan on using. |
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- Posted by petey_racer (My Page) on Mon, May 16, 11 at 6:30
| Bus, don't be so sensitive. I was not insulting you. I was making a point I feel very strongly about. There was no adrenaline involved nor was I anxious about anything. My main point was that your statement quoted in my last post makes it look like you are saying anyone who does not agree with you does not know what they are talking about. I was merely explaining how and why I disagree, not that you were technically wrong. Of the "many qualifiers" you refer to, I see "and anticipating no present or future other use for the circuit," as pretty much the only one. HOW in the world can you predict or ensure this??? |
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- Posted by bus_driver (My Page) on Mon, May 16, 11 at 8:14
| That was directed at rcmjr, the installer. So how do/did you ensure that your installations would not be abused/misused in the future? |
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| "There's no way to predict what the current or future owner of the property may decide to do with that circuit. " You cannot protect fools from their own errors. The article is there and has no restrictions on commercial or residential use. I have numerous large 240 V power tools, and even a couple of 3-phase tools. If a subsequent fool tries to use them for an inappropriate use that is NOT my problem. |
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- Posted by petey_racer (My Page) on Mon, May 16, 11 at 17:40
| OK Bus. Sorry then.
IMO there SHOULD be! If a subsequent fool tries to use them for an inappropriate use that is NOT my problem. " All well and good. But what if the fool has NO idea that the circuit is wired for a welder according to Art.630 of the NEC??? Then what you have is an unsafe installation, simply by changing occupants. I can see if the receptacle is labeled for welder use only (although not required) and someone uses it for something like a kiln. That is their foolish problem. |
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| "All well and good. But what if the fool has NO idea that the circuit is wired for a welder according to Art.630 of the NEC??? Then what you have is an unsafe installation, simply by changing occupants. " If another person wants to install and use heavy equipment it is incumbent on THEM o make sure the installation is correct. Special use circuits should be identified i the panel with their purpose as part of routine labeling, but restricting the use of dedicated circuits is not going to be very productive. Every hermetic compressor for HVAC gets special permission also. What if the next owner wants a larger condenser? |
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- Posted by petey_racer (My Page) on Tue, May 17, 11 at 18:20
| "If another person wants to install and use heavy equipment it is incumbent on THEM o make sure the installation is correct" Do you honestly thing someone who needs a 50A circuit in a garage for a kiln (for instance) is going to open a box, or check the wire size, to make sure it is not on old welder circuit legally wired to Art.630 yet not sufficient for most any other use of a circuit that size???
I don't get what you are saying. The ONLY way to assure safe and compliant use of such a circuit would be to restrict it to a welder. A label would help, but it is not required and not permanent. What if the next owner wants a larger condenser? |
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| Do you honestly thing someone who needs a 50A circuit in a garage for a kiln (for instance) is going to open a box, or check the wire size, to make sure it is not on old welder circuit legally wired to Art.630 yet not sufficient for most any other use of a circuit that size??? " Why are you so convinced this is YOUR problem? It is THERE problem. I have no compunction about wiring what I need to the code. Any responsibility ends when you do the work to code as the present owner requests. I have installed kiln circuits a number of times, and between the kiln manufacturers and the potters using them there is a great sensitivity to what it takes to run a kiln in a residence. They tend to be far more paranoid than ANY code requires. Three-five-seven day kiln cycles are not at all uncommon.
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- Posted by petey_racer (My Page) on Wed, May 18, 11 at 14:00
| I don't consider it my problem. I don't consider it a problem at all. I consider it good wiring practice. Some things I do according to code minimums, many I do not. This is one I do not. |
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| "I don't consider it my problem. I don't consider it a problem at all. I consider it good wiring practice. Some things I do according to code minimums, many I do not. This is one I do not. " Correctly wired special use circuits are pretty far from mimimum. Do you oversize the branch circuits for HVAC work in case somone later needs a bigger unit? You could make thins even safer by using #10 for ALL 20 amp circuits, and #12 for 15 amp circuits. I have actually never met anyone stupid enough top just plag a kiln, large compressor, welder, or other large equipment into any handy spot. The equipment contains all sorts of warnings and installation instructions. My 3 hp table saw requires a 45 amp breaker for reliable repeated starts.
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- Posted by petey_racer (My Page) on Thu, May 19, 11 at 16:38
| Again, the A/C comparison does not hold water for obvious reasons. Plug something like a kiln into a "handy spot"??? Come on, it's not like there are 30 or 50A receptacles all over the place. Sorry brick, I like you a lot, but I can tell we are not going to see eye-to-eye on this one. |
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- Posted by countryboymo (My Page) on Thu, May 19, 11 at 20:29
| I would match the wire size to the breaker that is being installed so some day down the road regardless of who lives there or what they do at a minimum. If code stated you could wear pants that were 36 and a belt that was a 40 would you do it and if so what would happen? |
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| I have 30 A receptacles in my garage. There have to be at least 2. Do I have to check out the cable before I plug in a kiln? Seriously, my wife wants a kiln! |
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- Posted by petey_racer (My Page) on Fri, May 20, 11 at 15:36
| I rest my case. |
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| As a follow-up; here's what I ended up doing. Length ended up being a bit less than 40 feet. Used the 6-50 outlet required by the welder. Used 8-2 w/ground through underground flex conduit and mounted the outlet high on the wall right next to garage door; ie to encourage outdoor usage. Put in a 30 amp breaker. While maybe not 100% in agreement with all; I figure it should be very safe. It meets s 630, and if someone plugs in something that's drawing more than the wire can support continuously; the breaker will trip. If someone wants to put in a bigger load and trips it; they'd be crazy to put in a larger breaker than the wire can support. That's about akin to putting a penny in for a fuse. Sound like a good, safe compromise that doesn't really violate anything ? Thanks again for your suggestion(s) / ideas / concerns. Bob |
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| "I have 30 A receptacles in my garage. There have to be at least 2. Do I have to check out the cable before I plug in a kiln? Seriously, my wife wants a kiln!" Yes. Without knowing what they are designed to supply (and more than one 30 amp receptacle on a circuit is a BAD sign) you cannot just use them for a kiln, or any other load. "I rest my case." What is so darn hard about checking the circuit? |
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- Posted by mike_kaiser (My Page) on Wed, May 25, 11 at 10:08
| A 50 amp receptacle on a 30 amp circuit? Something sounds amiss there. What's the duty cycle of the welder? |
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| "A 50 amp receptacle on a 30 amp circuit?" Not necessarily. Breaker rating and things like wire size and device rating are not related on special use circuits in the same way as on general use circuits. If the receptacle is also being used as a final disconnect (instead of an actual switch, allowed in some cases) it may need a larger rating than the operating rating. |
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| "Without knowing what they are designed to supply (and more than one 30 amp receptacle on a circuit is a BAD sign) you cannot just use them for a kiln, or any other load." Thanks, In fact, there are two inside and one outside. The outside one was probably for RV or boat use. I understand about more than one on a circuit being a bad design. I have to confess that I have not checked them out yet. I would say it is likely that they are on separate circuits due to the location of the panel (100 amp) and the outlets. (There is no economy to running them in a string.) Since I recently found some 240V open splices where baseboard heaters were removed, I guess I can't take anything for granted. The sad thing is that the former owner was an electrician. |
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| "The sad thing is that the former owner was an electrician." Not at all unexpected. The best auto body repairman in town often drives a car covered in primer. And many a good carpenter lives in a half finished house. |
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| And let us not forget the cobbler, his kids go bare foot. |
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