| 1. Suggestions on the easiest way to make them. I would make these on a lathe. 2. If I have them made, a ball park estimate of what would be a reasonable cost in lots of say 5, 10 or 20 ? This looks like a pretty simple part. If they are all the same size, that would be even easier. Pricing would depend on tolerances (how precisely/accurately you want them to be made) and finish. Offhand I'd guess that for +/- .010 these could be made for about $25 each for 10 or more. I don't think you're going to see a big price drop until you are talking about hundreds. 3. How much would the change to a little different dimensions, an inch longer, or smaller diameter affect the price ? If you mean two different parts, each with different dimenions, that might increase planning and set-up time, so it could drive the price up a bit, depending on volume requested. 4. Would stainless steel be much more expensive ? (I know that it is harder to work, I can cut it with a chop saw and weld it, but never had much success trying to drill it. This would depend somewhat on the type of stainless steel. Some are easier to machine than others. The more difficult types get harder as you machine them. 5. Does freezing stainless steel for a week or 10 days increase the hardness of it ? No. Again, depending on the type of stainless, but most are hardenable by cold working. Some, like that used for knives, are hardened by heat treatment. 6. If I wanted some of the parts with a slight taper getting smaller toward the rounded end, I assume that would have to be done on a lathe or milling machine, how much could I expect that to drive the price up ? These parts need to be made on a lathe, anyway. There is no economical way to make them on a drill press, IMHO. A taper would add to the cost proportional to the amount of time needed to set up the taper equipment and produce the taper. Again, tolerances would impact pricing. You don't need a cad/cam drawing to get a price quote, but you will need a definite drawing, dimesions, tolerances, finishes, materials specified. I don't think it could hurt to go to a machine shop and discuss your general plan so you can get a better idea of what they want to see up front. Remember, a drawing is a contract and if the shop makes what you show them on the drawing, and then you decide it wasn't what you wanted after all, you're still responsible to pay for what they made, if it was made to the spec of the drawing. You can probably count on being charged about $1 to $2 per minute of machinist time it takes to make these parts. Multiple specs, fine finishes, small tolerances, complex shapes of course will take longer and will drive up the price. If you need hundreds to thousands of these parts, then a shop could program it into a CNC lathe to make, which could drop the cost significantly per part. But you need the volume to cover the cost of CNC - the machine, the programming time, the operator time, maintenance, etc. I don't think anyone would want to run the CNC just to make 20 parts, but you could always ask. Again, settling on a single design would save time and money. |