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Galvalume spots - help!!

Posted by srosso (My Page) on
Mon, Jul 23, 07 at 11:06

we just finished lining the ceiling of our glassed-in porch and also underneath our overhanging eves with galvalume (galvanized corrugated aluminum). (it's not on top of the roof -- you look up at it). it's reminiscent of the old corrugated iron shed roofs, but really beautiful.

however, it has developed hundreds of whitish/gray spots, which look like a venting/condensation problem, although the spots do not rub off like dried cloudy condensation spots usually do. it's brand new, so i don't think it's corrosion, although who knows?

the spots run along near the wall of the house, about a foot wide, exactly where the old soffit was. this is occuring on the galvalume under the eves, but not the galvalume on the sunroom ceiling. (i think the sunroom ceiling, which is 10'x20', has more space above it and therefore the air moves around more, so there's no venting issue.)

i looked at the mfg. website (U. S. Steel), which says that "storage stain" can occur if the materials are stacked without ventilation, causing white or black spots. maybe it's related? (the mfgr. does not warranty the materials if the area is not vented properly and the GC and the architect are coming out to look at it next week.

when the galvalume went up, it was spotless and beautiful. does anyone have any experience with this? I would like to get some information before meeting with the builder. THANKS.


Follow-Up Postings:

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RE: Galvalume spots - help!!

Galvalume is a zinc-aluminum alloy coated steel sheet. As such, it can suffer from corrosion much like galvanized sheet, just generally at a slower rate. Is the material under the eaves perforated or installed such that adequate air can enter to allow for proper attic ventilation? If air can't enter and exit the attic, you will get condensation damage on the galvalume as well as in the attic. The staining you are seeing is much like what would occur if the sheets were in storage under humid conditions. If I had to guess without seeing the installation, I would say the galvalume should not have been used under the eaves unless sufficient louvers were installed to allow air flow.


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RE: Galvalume spots - help!!

thank you for replying! the galvalume corroded on the bottom side of the panels within a few weeks of installation. it is not vented because it is corrugated -- the builder said that the air will circulate between the ridges/valleys of the corrugated panel and into the eaves.

The part which mystifies me is, if it's condensation, why does the condensation form on the bottom (exterior) side of the panels?? it's warmer inside the eaves in the summer), right? therefore, wouldn't condensation form inside the eaves, not the outside? (like a glass of ice water forms condensation on the warm side of the glass, not the cool side)? it just seems backwards. thank you for your help. the panels will be replaced, but i'm afraid that the same problem will happen again within a few weeks. sherry


 
 

 

 


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