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udarrell_2007

The SEER Application Quandary - udarrell

udarrell_2007
16 years ago

SEER EER Compressor BTUH and Sizing High SEER Equipment

Perhaps it is time for a little introspective analysis of EER ratings compared to SEER Ratings and compressor BTUH output as related to the condenser evaporator BTUH ratings to, sizing, and equipment to the actual manual J heat load.

Applying the rules of logic in respect to the requirements of a particular application the compressor BTU per hour should be an important consideration, along with the humidity or latent heat load requirements.

Due to the smaller compressor and thus higher suction pressures and evaporator temperatures, it would appear to me that the equipment would need to be sized in some respects to the compressor's BTU per hour and not solely on the ratings of the condenser and evaporator combinations.

If my memory serves me correctly, around 35 years ago at 2 tons a condenser would have a 26,000 to 28,000 BTU per hour compressor. Today the compressor's BTU per hour rating is considerably lower than the condenser and evaporator combination.

Therefore, and heavy load BTU per hour applications I would tend to go a half a ton to a ton higher on the BTU per hour of the condensing and evaporator combinations.

Consider the criteria being used for the SEER formulas as compared the the EER formula.

Remember, the SEER of a system is determined by multiplying the steady state energy efficiency ratio (EER) measured at conditions of "only 82F outdoor temperature," 80°F dB and 67°F wB indoor entering air temperature by the Part Load Factor (PLF) of the system. (The PLF is supplied by the government.)

Air conditioner EER ratings, and BTUH Tons of Cooling Capacity ratings on Air Conditioning units "are/were rated at an outdoor temperature of 95°F," and an indoor 80ºF dB 67ºF WB or, a 50% Relative Humidity. Always ask to see the EER Ratings of the equipment you are buying, they will be will vary as too how much lower they are.

How would their EER & SEER Ratings compare at 100 to 115-F outdoor temperatures?

Since I am retired, I am interested in what those working in the field are doing in respect to sizing high Seer new equipment. It has been evident from many posts I have viewed and e-mails I have received, that some of the new high Seer systems have a problem keeping up in real hot heavy load conditions with the older six to eight SEER counterpart tonnages with the larger capacity compressors.

I firmly believe that the government should have left the 10-Seer equipment alone & allowed the contractors & consumers to determine what SEER equipment would be better for a particular application's conditions, the consumerÂs budget & Payback preferences. udarrell _ 2007

Comments (9)

  • jeffnette
    16 years ago
    last modified: 9 years ago

    WHO WAS THAT MASKED MAN?!!!! ;-)

  • jdb52
    16 years ago
    last modified: 9 years ago

    udarrell,

    In that we have over 600 hours each years between 90-100 degrees. I take the EER number as a better guide in evaluating actual energy usage.

  • garyg
    16 years ago
    last modified: 9 years ago

    Wow. I have to clip that post, Darrell.

    I am just a homeowner who put in a 3-ton, 14 SEER, 9 HSPF, Goodman heat pump. I wanted a 14 SEER because it was one step over the builder's grade 13 SEER (got a Copeland scroll), but without the complexities of a two-stage compressor found in higher SEER rated systems. Added an optional external TXV to the air handler (best $55 I ever spent).

    Your "predecessor" Bob Brown despised SEER ratings and wrote many an article exposing the problems with these ratings. For my 21 year-old, 1800 sq-ft split-foyer, the 3 ton, 14 SEER, is sized right and operates properly. I don't have any cooling issues even in today's weather of 98 degrees and 50% Baltimore humidity. The unit has run for about 6.5 hours today keeping the house at 74. I am interested to see how it performs in the winter time with the scroll and a 9 HSPF, a fairly high rating on the heat pump scale. By the way, I went with a 3-speed air handler and not a variable speed. The 3 ton Goodman is not a true 36,000 btu/hr, but 32,178 btu/hr with v-s air handler, and 33,480 btu/hr with the 3-speed. Over 1000 more btu/hr with the 3 speed. Both air handlers are rated a 12 EER.

    Great post.

  • udarrell_2007
    Original Author
    16 years ago
    last modified: 9 years ago

    Baltimore summer design is 89 dry bulb 76 wet bulb or around 54% Relative Humidity.

    A 14-SEER is not that extreme, compared to a 19 or 21 SEER.
    It is great that your 14-SEER is sized correctly & is performing perfectly. I always reccomend the Scroll compressor with the TXV metering device for performance & longevity of the equipment. I firmly believe that the 14-SEER Goodman matching combo is good quality equipment, & is the SEER I would choose in Goodman equipment.

    How far back do I have to go to read Bob Brown's posts? I want to read his posts on the SEER issues. So far I only viewed a recent post on the SEER issue, where I also put up a reply post. udarrell _ 2007

  • jdb52
    16 years ago
    last modified: 9 years ago

    udarrell,

    Thanks for contributing to this forum. Here is a link to one of Bob's posts from the past, http://ths.gardenweb.com/forums/load/hvac/msg021317253001.html

    I remember one entitled 'the truth about seer', I think, that was probably a year ago that got me to thinking, but I can't find it with a search. What Bob helped me on was understanding about performance degradation as temp rises. We both live in Texas where, usually, we spend many hours between 95-100. He spoke about performance loss and equipment wear and tear when running long periods at those temps. You will find him a unique personality when reading his posts. I do think he is missed here. Wonder what happened.

    Also, your website is great.

    jdb

  • garyg
    16 years ago
    last modified: 9 years ago

    Darrell:

    Here is Bob Brown's post on SEER from last year"

    SEER ratings
    posted by: bob_brown on 07.01.2006 at 01:53 pm in Heating & Air Conditioning Forum

    What is SEER, and what does it mean to the homeowner?
    SEER is a rating that can be mathematically adjusted to fit a manufacturers design. The conditions that are used are an impossible to achieve criteria. It uses some conditions from a hot climate but generally ignores the difference in temperature from 82F degrees and above. The majority of manufacturers use a formula that uses the best of all conditions to obtain a skewed SEER. This is a variable speed motor fixed to operate in the slowest setting, with a temperature setting at a minimum of 80 F degrees. The humidity is dry or nonexistent. Under these conditions the rating is made.

    For a hot climate, the SEER is imaginary at best from most manufacturers. The estimated savings does not exist in many designs, because of the artificial test requirements. When coupled with architectural designs that has poor airflow design, and poor designed duct systems, the SEER does not play a significant part in the attempt to save energy. A lesser SEER with proper duct design and without excessive static pressure can perform at 2-3 times the savings, of a higher SEER in a high static design duct. This does not mean rigid duct against flex duct, but in the design of the duct. I believe the usage of oversized filter systems erase any savings derived from a properly designed duct system. If the filter increases the static pressure, the SEER is reduced.

    One issue that is ignored by most manufacturers, is the ambient temperature and the role it plays in SEER. In a hot climate, a typical high SEER system is degraded to a very low actual SEER, when the temperature is in the mid to high 90s. In practice, it is my opinion that the SEER drops from 14 to about 1-2 in hot climates

    I have an ongoing experiment for 10+ years, which reduces energy requirements in a 3-ton residential condenser. The original rating was 9.2 SEER. The unit has maintained an amp draw of 11-12 amps during hot conditions for the last 10 years. The unit was installed as a mixed system 1984. The evaporator coil is about 6000 Btu bigger than the condenser coil. This was the recommendation at the time. Nameplate is 17 amps. I added a waterspray that misted the coil continuously during the summer months.

    The ambient summer temp is over 90 degrees for the majority of the summer. At 10:00 am the temp is over 90, by 4pm the temp is maximum and usually around 98+ degrees. At 10:00 p.m. the temp is still over 90 degrees. Many nights the temp does not drop below 90 degrees until 3-4:00 a.m..

    A 14 SEER nameplate is about 15.5 amps. This is rated at an 82 degree ambient. At 98 degree ambient, the amps are 2-5 amps higher than nameplate when the system is attempting to cool the house. This increase of amps strains the condenser, and shortens its life. The SEER drops to less than half of the rating in the 98-degree weather. I estimate the SEER on many units is probably about 1-2, after the system is beat all month in extreme conditions.

    When the unit runs continuously, this is not the intentions of ASHREE design recommendations. In fact, they suggest the proper design only run continuously 20% of the time. This is not what current design is today in Texas. In order to satisfy the design requirement of 750 sqft per ton, the system will operate 24 hours a day, 7 days a week, for 3-4 months, then run about 75% of the time for 4 months, and finally it will operate 30% of the time during the remaining warm months of the year.

    Using current standards of design, the electric usage is triple what it should be. While a lot of claims of designers to control humidity are heard, the price to eliminate 40% humidity is cost prohibitive in N. Texas. Usage of modulating speed motors, increase the SEER rating, but the heat load requirements require full speed with the motors in N. Texas.

    When the motor speed is at the highest speed, the energy usage is more than a fixed speed motor. The only time the speed can be reduced is when the system cycles. If the system is operating 24-7, then the variable speed is useless, and cost more to operate.

    Proper design of a system is needed to achieve a higher SEER rating. Improper design affects a higher SEER quicker than a moderate SEER. When a consumer adds an overly thick filter, the airflow is slower, and the SEER drops. When a filter is dirty, the SEER drops. In short, anything that opposes airflow thru the evap coil affects SEER. A hot UV lamp affects SEER. A slower speed blower affects SEER on a hot day. If a system has a TXV valve, the system compensates for the under or over charge condition. On a hot day, the system is always undercharged. This can be explained by the system running continuously to provide enough liquid to fill the evaporator coil.

    Most college graduates have heard of the ideal gas law pv=nrt. This law is a basic natural law that works. I made average grades in basic chemistry 101, and physics 101. I remember this law 30 years later. I understood it in math problems, but never really understood what it meant until I had evaluated my 10-year experiment, half way thru the experiment. When the pressure goes up, the temperature goes up. When the temperature goes up the pressure goes up. If a motor draws 15 amps when it is cool, and it draws 17 amps when it is hot, the amps are also higher with heat. Reduce the temperature and the amps drop.

    I repeat, reduce the pressure, temperature and the amps also reduce. Another side effect is when the pressure and temperature drops, the system does more cooling. Yes the cooling increases, so the system does not run as long when the temperature remains high.

    This is a simple concept, but few owners understand it. Few HVAC technicians understand it. The DOE does not seem to understand it with the SEER ratings. I worried that I was stupid, and could not believe that I was the only one that understood this law. When I discussed my findings with a major manufacturing R&D supervisor, he said Industry doesnt do it, so we dont do it. He had a Ph.D., and did not understand the law. For a long time, I thought I was missing something. I was not interpreting the data properly. I was dumb. I finally figured out that I was not dumb. Reduce the temperature and the system works as expected. Reduce the head pressure, and the system works as expected. When the system works properly, the system is not strained, and does not fail as often. The system lasts longer. It costs less to operate.

    I learned something else, Geothermal works kinda in my area N. Texas, but works better in Oklahoma, and even better in Wyoming. Geothermal is very expensive. Geothermal still uses Freon and compressors.

    My water spray works almost as good as geothermal. My water spray paid for itself in the first summer of usage, by reduced energy costs. It saved even more money in fewer repairs. The system was never stressed, so it lasted much longer than expected. My system works more efficient than a 20 SEER system. Most systems are only 10 SEER. The new requirement is 13 SEER. My system has worked properly for 10+ years at a very high efficiency. Golly Gee Willikers.

  • udarrell_2007
    Original Author
    16 years ago
    last modified: 9 years ago

    I love Bob's explanations & am in general agreement with his hands on experience with high SEER Vs lower SEER Rated units. In general High SEER in Hot Humid Climates could be literal BS.

    Why use 82-F ambient when 90 or 100 would be more realistic in accordance with temperature zone conditions. Rate the equipment according to the few specific temperature & humidity climate zones, & market to those zones accordingly.

    I retired before the really high SEER units were in use & therefore had to apply what I knew about how AC works ubnder varying conditions.

    The government should have allowed the HVAC industry to control what EER & SEER levels would be offered to the consumers in respect to their specific design application needs. The 10 SEER might well have met many application requirements better than an 82-F ultra high SEER rating with a much better PayBack in respect to their investment!

    I commend Bob Brown for his straight talk on this vital SEER & EER issue to consumers! He deserves a trophy for challenging the Status Quo on behalf of the consumer's interests'! udarrell _ 2007

  • Oron
    12 years ago
    last modified: 9 years ago

    So am I, I agree to Bob's explanations & am in general agreement with his hands on experience with high SEER Vs lower SEER Rated units. BTW I am still confused about the differences between SEER and EER!

  • heartin
    12 years ago
    last modified: 9 years ago

    How far back do I have to go to read Bob Brown's posts? I want to read his posts on the SEER issues. So far I only viewed a recent post on the SEER issue, where I also put up a reply post. udarrell _ 2007 [url=http://kendall-airconditioning.com/kendall-air-conditioning-duct-cleaning/]Kendall AC Duct Cleaning[/url]

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