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cornweer

Concrete counter and copper vessel sinks

cornweer
19 years ago

This project was a DIY that my husband and I both worked on. We arent finished yet, we still need to reface the cabinets, but I am so proud of how well our counters turned out I had to share it with someone! We poured the countertop ourselves. It took a lot of time, and a lot of grinding, but I think it was worth it. For the counter we bought the following:

4 - bags of Quickrette 5000 (approx $5/bag at Lowes)

2 - bottles of Quickrette Concrete Dye - Color Buff (approx $5 per bottle at Lowes)

1 - 4 inch electric grinder (Cheapest one Lowes had at around $40)

1 GFI extension cord (pretty important when you are wet grinding with electric)$25 at Lowes

Grinding Pads - I used diamond grinding pads from Harbour Freight, they were the cheapest. I got 2 of each grit: 100, 200, 300, 500, 800, 1000, 3000, and 10,000. For all of the grinding pads and shipping it was about $65.

I also had to buy a rubber backing pad and hook and loop backer at Lowes for about $15 so they would attach to my grinder.

Penetrating Sealer for Concrete - I bought a gallon can of it and even after putting 3 coats on I still have most of the can left. Approx $10 at Ace Hardware

Carnuba Wax - I had some in my garage for waxing my car, so it didnt cost us anything.

"Concrete Counters" book by Fu-Tung Cheng. This is a must have item for creating concrete counters. Amazon.com $20.00

The sinks I got on ebay for $175 each.

The faucets are by Fontaine Faucets. I bought them online for around $75 each.

Antique Bronze Tailpieces for the drains. $50 each special order at plumbing supply store. Little did I realize when selecting my sinks and faucets that you have to have a special drain that works with vessel sinks. After numerous special orders, and 6 weeks of waiting we finally go ones that worked.

Bathroom

Comments (27)

  • cabogirl
    19 years ago

    You SHOULD be proud - the bathroom is gorgeous and to have done it yourselves...that's super!

  • sweetpea_path
    19 years ago

    Cornweer ~ LOOKS GREAT!! You did a terrific job and must be very proud :>))

    Question: did you pour your counter *in place* or pour it elsewhere and then lug it into place?

    Love the finish on the faucets, too.

  • cornweer
    Original Author
    19 years ago

    Thank You! We poured the concrete in a form outside and did all of the polishing outside to keep the mess down. When using the diamond grinding pads you need water running constantly. We figured it would be a lot simpler to setup outside and use the water hose so we wouldnt have to worry about getting water everywhere. It nearly killed two very strong men to carry it in the house though. I think if we did it again we would have 3 people help with the carrying:) By the way, I forgot to add to the materials list: 1 sheet of melamine for the form, rebar, and weld wire for reinforcement.

  • thetews
    19 years ago

    I REALLY, REALLY love your bathroom.

  • pammo
    19 years ago

    awesome!!!!!!!!!!!!!!!!!

    congratulations!

  • quilter1955
    19 years ago

    how did you get the "fleck" look on it so that it kind of looks like granite?

  • cornweer
    Original Author
    19 years ago

    We grinded it down so you can see the aggregates in the concrete. The flecks you see are the stones that come in the bag of concrete. I was amazed at all of the variations in color I found.

  • kvil
    19 years ago

    What is the thickness of your counter & how long is it?

  • cornweer
    Original Author
    19 years ago

    The counter is 2 inches thick and just under 8 feet long.

  • kvil
    19 years ago

    Thank you, it really is gorgeous.

  • msazadi
    19 years ago

    That is an amazing bit of work. If your arms aren't too tired, pat yourselves on the back!

  • mollysuemolly
    19 years ago

    Question. What type of special drains do you need for vessel sinks? We are thinking of putting a vitreous china vessel sink on top of a granite counter top. Please advise.

  • mitchdesj
    19 years ago

    Wow, I always forget to peek in the gallery and your bathroom is a gem..... Your slab would look wonderful as a table top also..
    congratulations, you're lucky to be talented diy'ers..

  • cornweer
    Original Author
    19 years ago

    You have to get a drain that doesnt have overflow holes. I also had to order one that was longer to go through the width of the concrete plus the height of the vessel sink. If you go to a plumbing specialty store they will understand what you need. The biggest problem I had was finding that type of drain in an antique bronze!

  • SnowQueen_NJ
    19 years ago

    Very nice...I laughed as soon as I saw the sinks because we just bought the same one for our powder room downstairs. Isn't it nice! I can't wait to put ours in.

  • bill_y
    18 years ago

    That is absolutely Fantastic! I have that book and your counters look better than any in the book!!!

    Can you give us a step by step and any tips about the "grinding and polishing process" please

    Great Job!
    Bill

  • cwbest
    18 years ago

    Hi - your counters look great! I'm about to start a similar project with same materials. I have some questions if you don't mind answering 'em. How did you mix your conrete and how long did it take to cure? Other than the colorant, did you add anything else like a water reducer? Did you cover the concrete or keep it wet until it fully cured? Did you use a vibrator to remove air pockets? Did you slurry any to fill holes? How long was the grinding process? Thanks for anything you can provide...
    Chuck (cwbest)

  • cornweer
    Original Author
    18 years ago

    My biggest tip for the grinding/polishing is dont spend a lot on a grinder because you are going to mess it up:) I bought a cheap grinder and got my diamond grinding pads from Harbour Freight online. Important: Buy a GFI extension cord and wear heavy rubber gloves. I got shocked a couple of times at first because it is a wet grind. I bought those rubber plumbing gloves that go all the way up your arm. I would also suggest a heavy rubber apron and rubber soled shoes. I just took my time and started at a low grit - 60 and worked my way up to 3000. I kept a slow trickle of water going while I was grinding. Between each grit I rinsed the slab really well and used a squeegee to clean off the sediment.

  • cwbest
    18 years ago

    Thanks for the tip--Can't wait to get started. Our cabinets are going in Friday (just in time for Hurricane Dennis!) so we'll be ready to assemble the molds. I'll let you know how they turn out!

  • cornweer
    Original Author
    18 years ago

    We used a portable cement mixer. We let the slab cure for about 4 weeks, but it was ready before that. We didnt add anything to the mix except for dye. We didnt keep the slab covered, but we misted it with water every day for the first week. We used a small hand sander (something like the mouse) and ran it along the bottom of the form. THis is the most important step. Take your time and get all of the bubbles out. We did have some small pinholes in our slab and had to do a slurry. The hardest part about the slurry is matching the color. Luckily we went down to the aggregates so it isnt very noticable. I spent about 1-2 hrs a day for a week grinding. It really just depends on what type of finish you are going for. I spent a lot of time grinding on the lower grits to get the aggregates to show. If you wanted a solid color you could skip straight to a higher grit and spend less time grinding. Good luck with your slab! I think you will find this project a lot of work, but a lot of fun and satisfaction when you see the finished project.

  • redbazel
    18 years ago

    That is so nice looking! I love everything you did it that bath. Things just flow together so well. And I am glad that previous posters already asked most of my questions. Good job!

  • vern1
    18 years ago

    WOW your bathroom is absolutely georgeous

  • casey2383
    18 years ago

    How did you get the holes for the drain in the concrete? Thanks

  • cornweer
    Original Author
    18 years ago

    We cut out pieces of wood with a hole saw and wrapped them in bubble wrap for the drain holes. we used pieces of PVC Wrapped in bubble wrap for the smaller holes for the faucet. The bubble wrap made them easier to remove when we tapped them out with a hammer. We attached them to the form with screws.

  • audrey_ca
    18 years ago

    I just love your bathroom. In particular the countertop.
    We are in the midst of a MB remodel and we are looking around at countertops. Like Quartz countertops but they are a bit pricey. Would love any suggestions. We have a 61" coutertop with 1 sink on the right.

    My BIL is in the hardscape/concrete business, I have got to show him this. Thanks for sharing.

    You should be very proud of your hardwork.

  • liz_h
    17 years ago

    I think that's the prettiest concrete countertop I've seen. Congratulations!

  • mjr32
    10 years ago

    usual, late to the party; is your gallery images still avail as this might be of interest to me now?